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Hyundai Azera: Steering Gear box Repair procedures - Electric Power Steering - Steering System - Hyundai Azera 2011-2019 Service ManualHyundai Azera: Steering Gear box Repair procedures

Fifth generation HG (2011–2019) / Hyundai Azera 2011-2019 Service Manual / Steering System / Electric Power Steering / Steering Gear box Repair procedures

Replacement
1.
Remove the front wheel & tire (A).
Tightening torque :
88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

   
•
Be careful not to damage to the hub bolts when removing the front wheel & tire.
2.
Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.
Tightening torque :
32.4 ~ 34.3N.m (3.8 ~ 3.5kgf.m, 23.9 ~ 25.3lb-ft)

   
•
Keep the neutral-range to prevent the damage of the clock spring inner cable when you handle the steering wheel.
•
Make sure when you reassemble the universal joint and pinion shaft certainly has been inserted.
3.
Remove the under cover (A).

4.
Remove the sprit pin and castle nut and then disconnect the tie-rod end (A) from the front knuckle.
Tightening torque :
34.3~44.1N.m(3.5~4.5Kgf.m, 25.3~32.5lb-ft)

5.
Loosen the bolt & nut and then remove the lower arm (A).
Tightening torque :
98.1~117.7N.m(10.0~12.0Kgf.m, 72.3~86.8lb-ft)

6.
Disconnect the stabilizer link (B) with the front strut assembly (A) after loosening the nut.
Tightening torque :
98.1~117.7N.m(10.0~12.0Kgf.m, 72.3~86.8lb-ft)

7.
Loosen the bolt and then remove the front roll stopper (A).
Tightening torque :
107.9 ~ 127.5N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)

8.
Disconnect the muffler rubber hanger (A).

9.
Loosen the bolts & nuts and then remove the sub frame (A).
Tightening torque
Sub frame mounting bolts & nuts:
156.9 ~ 176.5N.m (16.0 ~ 18.0kgf.m, 115.7 ~ 130.2lb-ft)
Sub frame bracket bolts & nuts:
44.1 ~ 58.8N.m (4.5 ~ 6.0kgf.m, 32.5 ~ 43.4lb-ft)

10.
Remove the stabilizer bar (A).
Tightening torque :
49.0~63.7N.m (5.0~6.5kgf.m, 36.2~47.0lb-ft)

11.
Remove steering gear box (A) from the front sub frame by loosening the mounting bolts.
Tightening torque :
88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

12.
Installation is the reverse of removal.
13.
Check the alignment.
Steering Gear box Components and Components Location
Components 1. Tie-rod end2. Lock nut3. Bellows clip4. Bellows5. Tie rod6. Rack bar7. Dust packing8. Dust cap9. Oil seal10. Pinion plug11. Pinion assembly12. Yoke plug13. Yoke spring14. Support yo ...

Restraint
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Rail Pressure Sensor (RPS) Repair procedures
Inspection 1. Connect the GDS on the Data Link Connector (DLC). 2. Measure the output voltage of the RPS at idle and various engine speed. ConditionOutput Voltage (V)Idle Approx. 1.21, ...

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